If you have ever sprayed the inside of a cabinet with a fast-drying finish such as lacquer or catalyzed lacquer, you have surely experienced dry spray settling on the surface and causing it to feel rough. The bounce back and turbulence created by the force of the spray keeps the finish particles in the air so long that the finish on the surface has already set up before all of the particles land. And when they do land, they stick to the surface, but don’t dissolve in.
The problem is reduced with HVLP and especially with turbine HVLP because there is so much less force creating bounce back. But in the confined space of a cabinet there’s still almost always some dry spray and some roughness.
Minimal dry spray is difficult to show in a picture. But serious dry spray settling on a surface is easy to show, as on the top half of the panel in the accompanying picture.
I’ve often seen instructions to avoid spraying directly into corners in order to avoid the dry spray. Instead, spray the two surfaces that join to form the corner. In other words, make the solution one of spraying technique. But I’ve never found this to work well.
If you think about it, the real cause of the problem is the fast drying of the finish. Slower-drying finishes, such as varnish and water-based finish rarely, if ever, have a dry-spray problem. So the better trick for avoiding dry spray on the insides of cabinets is to slow the drying of the lacquer or catalyzed lacquer by adding a retarder. This keeps the surfaces wet longer, so the dry spray has time to settle and dissolve in, leaving a smooth feel.
You have to be careful, of course, not to retard too much or you’ll have difficulty avoiding runs and sags. So be observant.